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Industrial HTS Induction Heating

Superconducting billet heaters utilizing REBCO coils to generate intense alternating magnetic fields for high-efficiency metal forging.

90%
Thermal Efficiency
1200°C
Max Billet Temp
40%
Energy Cost Reduction
100t/hr
Max Throughput

The Future of Heavy Metal Forging

Before metals like aluminum, copper, and steel can be extruded or forged into structural beams or industrial components, the large solid metal "billets" must be heated to extreme temperatures. Traditional gas-fired furnaces heat from the outside in, achieving at best 60% thermal efficiency while taking hours to penetrate the core of the metal.

Superconducting induction heating flips this paradigm entirely. By rotating a metal billet inside a high-strength DC magnetic field generated by REBCO coils (or conversely, exposing the billet to alternating fields), enormous eddy currents are induced directly inside the conductive metal itself.

  • Inside-Out Heating

    The metal heats itself uniformly from the inside out, completely eliminating thermal gradients that cause surface cracking and micro-fractures in the final product.

  • Decarbonization Impact

    Directly replaces fossil-fuel gas furnaces with an ultra-efficient electrical process, supporting heavy industry's transition to net-zero emissions.

Scale and Efficiency Gains

The energy economics of HTS induction heating are transformative for high-volume extrusion plants.

Aluminum Extrusion Plant Equivalency

Conventional Gas Furnace
16 MW Input
HTS Induction Heater
10 MW Input

Achieving 90% thermal efficiency (compared to ~60% conventionally), a facility can dramatically increase its tonne-per-hour throughput while slashing its operational energy overhead by 40% or more.

Leading Thermal Processing Giants

The innovators modernizing heavy industrial heating with superconductors.

Inductotherm Group

The world's leading manufacturer of induction melting and heating equipment for metals and materials.

Ajax TOCCO

Specialists in induction heating systems for forging, forming, and heat treating applications globally.

EFD Induction

European leader in industrial induction heating, advancing efficient and sustainable heating technologies.